Changan S311 roof laser brazing project
    • Project Overview
    • Project proposals
    • Project Craft
    • Project equipment list
    • Project site photos


In April 2017, Tong Hi-Tech undertook the project of Changan Automobile’s new factory in Hefei base, responsible for the “turnkey project” of the laser soldering station for the top cover of the S311 model.


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According to customer needs, the project adopts a double-station layout plan, an upper and lower two-tier structure, 4 laser welding robots and 2 roof gripper handling robots, of which a single station can reach 4 models +30JPH production capacity, 60JPH reserved for speed increase Potential, truly achieve the "three high" requirements of high flexibility, high beat, high quality.







该项目是长安汽车在合肥的新建工厂,车顶激光站采用双复制并排站的布局形式,每个激光站分为上下两层钢结构,总占地面积为7x9.5x6米,一层为输送滚床、龙门架及左右各1台激光钎焊机器人,二层钢平台上布局1台车顶抓搬运机器人及4套夹具库位。

Ø 单工位25JPH+4车型柔性生产,节拍CT=123s,预留60JPH提速潜能;

Ø 常规条件下双工位可实现60JPH以上及8车型的产能;

Ø 双工位方案可实现工位间的一用一备,可确保产线不停机;

Ø 激光钎焊系统采用世界先进主流工艺设备配置,可实现高品质焊接质量要求;

Ø 工位采用同高科技自主研发的双层铝合金的防护系统,并通过德国TUV安全检测及认证;


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2D布局图



项目采用长安激光标准工艺,车顶为镀锌板,侧围为碳钢板,焊缝搭接形式如图所示。激光焦点尺寸为3.2mm,焊丝为CuSi3,直径1.6mm,配合热丝工艺,预热电流<230A。


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Contact information

Tonggao Advanced Manufacturing Technology (Taicang) Co., Ltd.

hotline400-605-8100
mailbox: sales@tg-amt.com
Company headquarters: No. 12, Beihuan Road, Taicang Port Economic Development Zone, Jiangsu, China
Shanghai Office: No. 106, Lane 1211, Hanggui Road, Jiading District, Shanghai, China

Company/Branch Location

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